An automated assembly process for 0.1mm MCB handle links.

Product Overview The MCB Handle Link Automatic Assembly Machine is a fully automated station designed for the rapid assembly of miniature circuit breaker (MCB) handle mechanisms. It replaces traditional manual labor with a high-speed, digitally controlled process that ensures consistent quality and zero-defect output.

Technical Specifications

Model Series: BL-MCB-HL (Customizable)

Production Speed: High-efficiency cycle time of approx. 1.8 – 2.0 seconds per piece (up to 1,800 - 2,000 units/hour)

Assembly Precision: ±0.02mm positioning accuracy

Power Supply: AC 220V/380V, 50/60Hz

Operating Pressure: 0.6 – 0.8 MPa

Control System: High-performance PLC (Omron/Mitsubishi) with HMI Touchscreen Interface

Dimensions: Compact footprint designed for flexible line integration (approx. 1.5m x 1.2m x 1.8m)

Key Features & Operational Logic

Intelligent Feeding: Utilizes precision vibratory bowls and linear feeders for stable component delivery of handles and linkages.

Automated Detection: Integrated sensors automatically detect component presence and orientation, rejecting non-conforming parts before assembly to ensure 100% yield rates.

Modular Design: The machine operates as a standalone unit or can be seamlessly integrated into a larger MCB automated production line.

Digital Monitoring: Real-time data logging of production counts, fault alarms, and maintenance cycles via the digital dashboard.

About Benlong Automation Headquartered in Wenzhou, Benlong Automation Technology Co., Ltd. specializes in R&D and manufacturing of automated equipment for the electrical industry. With a focus on "Industry 4.0" standards, the company provides turnkey solutions for MCB, RCBO, and MCCB production to global markets.